Tool and Die Maker TOO-15-00010 Manufacturing - Elizabethtown, KY at Geebo

Tool and Die Maker TOO-15-00010

Company Name:
Metalsa
Metalsa is a Tier 1 Supplier for Light and Commercial Vehicles. Light duty frames, space frames, suspension modules, body structures, safety systems, hinges, transmission modules and fuel tanks for passenger cars and light trucks as well as chassis frames, side rails and cross members for heavy trucks and buses.
We are an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, national origin, disability status, protected veteran status or any other characteristic protected by law.
Description
Maintain condition of existing tools.
Specific
Understand geometric dimensioning and tolerancing of component and frame assembly drawings
Be able to use inspection gages and measuring equipment to check component and assembly quality.
Understanding of shop math and trigonometry to set up machinery and check accuracy of work
Understand all tooling stage operations so that quality concerns can be addressed and corrected
Be able to implement customer changes (ex. Engineering changes)
Make tooling repairs due to bad hits, double hits, bad set-ups, etc.
Be able to change over tooling to produce different parts and to spot tools for proper metal fits.
Understand all tooling component functions so that the highest possible run time and quality can be maintained.
Use circle grid analysis to reduce material stretch and eliminate breakage.
Know use and effects of lubricants to produce the highest quality parts.
Maintain tooling nitrogen systems
Maintain preventative maintenance schedules and spare parts inventory for tooling to reduce down time
Own basic tools needed to measure and check machined components for tooling
Track and order tooling store room perishables so that efficiency can be maintained
Be able to identify tool steels and know how to heat treat them when necessary
Learn to weld tool steels for repair needs.
Study in die transfer systems, how they work, how they are adjusted, how part changes would affect them, and maintain a preventative maintenance system
Understand monorail systems and how they work to provide part/assembly movement
Understand blank feeders, unloaders and power feeds
Maintain assembly line fixtures to provide quality that eliminates customer complaints
Maintain a spare parts inventory to reduce potential down time
Understand hydraulic and pneumatic systems so that proper locating and clamping sytems can be maintained
Maintain logs and drawings complete with fixture dimensions that produce the highest C.P.K's
Additional responsibilities as required - this position is subject to change as the needs of the department change
Safety
Work in a safe manner and encourage others to do so.
Report all unsafe acts and conditions immediately
Use our Innovation process and the team concept to improve safety in the plant
Be proactively involved with improving working conditions.
Quality
Offer ideas for improvement of all systems and help implement them
Lead area in achieving plant quality objectives/goals
100% on-time delivery to customer
0 PPM on parts
Understand customer needs and work towards meeting and exceeding them
Housekeeping
Maintain the appearance of a World Class Facility
Actively support full implementation of the 5S's, using it to approach and keep all areas clean, neat and properly maintained.
Continuous Improvement/Training
Actively involved with the Metalsa Model practices
Position Requirements
A 4 year Journeyman's Certificate or 2 years certified machinist schooling
Minimum score of 75% on the tooling test
2 years of prior experience
Requisite Skills
Human Development
Excellent communication, analytical, problem solving, planning, team orientation and presentation skills
Good organizational and time management skills
Excellent interpersonal skills with a positive attitude
Excellent control of stress, proactively.
Proficient computer skills (Microsoft Excel, Word and Power Point)
Safety and Quality oriented
Prompt and regular attendance
Physical Requirements of the Position
While performing the duties of this position, the employee is regularly required to sit and talk or hear.
The employee frequently is required to use hands to handle or touch, forward bend, forward sit, forward stand, pull, sit, and climb stairs/ladders
The employee is occasionally required to stand, reach, grip, walk, twist, push, pinch, crouch/squat, and crawl and reach with hands and arms and perform repetitive motion activities such as hand/wrist, forearm/elbow, and shoulder
Specific vision abilities required by this position include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to visually focus.
Have the ability to exert light lifting and carrying under 25 lbs. up to 68% of the time
Have the ability to exert moderate lifting and carrying of 25-49 lbs. up to 68% of the time
Have the ability to exert heavy lifting and carrying of 50 lbs. up to 33% of the time
Its Quality as a Way of Life philosophy, carried out by people highly committed to satisfy customer needs, promotes the continuous improvement and process innovation of its processes to make the quality system a customer-supplier chain that strives to assure the total satisfaction of the customers.Estimated Salary: $20 to $28 per hour based on qualifications.

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